Incorrect Pours and Material Loss
Pours made in unauthorized or incorrect zones cause material loss and hurt customer satisfaction.
03 · Concrete / Cement Solutions
Next-generation automation for the concrete and cement sector
We deliver integrated solutions that bring safe, efficient, end-to-end control to your mixer and pump equipment.
We analyze the sector's operational needs in depth and develop innovative technologies in our own R&D center. Our portfolio includes advanced camera recording systems, blind spot radar solutions and automation technologies that detect the rotation direction of the mixer drum in real time.
- Drum Direction Automation
- Discharge Detection
- Dispatch Optimization
- Geofence
- Camera Recording
- Blind Spot Radar
- Fleet Management
01 CRITICAL CHALLENGES
The critical challenges
The critical challenges
the sector faces
Concrete quality, pour accuracy and site safety all have to be managed at once.
Mix Quality Control
Inconsistencies in the rotation speed and duration of the mixer drum cause fluctuations in concrete quality.
Operator Tracking
A lack of transparency in field operations makes processes harder to manage and costs efficiency.
Safety Risks
Blind spots and limited visibility increase accident risk in heavy vehicle operations.
02 DRUM MONITORING
Smart drum monitoring: full control of mix quality
Our next-generation automation solution, developed specifically for the cement and concrete sector, provides process control by monitoring the rotation direction and speed of the mixer drum in real time.
Even the smallest deviation in rotation speed is detected by the system and reported to the relevant teams immediately.
Live Monitoring
Sensor technology tracks drum movement continuously and in real time.
Automatic Analysis
Rotation speed and direction are analyzed in real time to provide process control.
Quality Alerts
When a deviation is detected the system steps in immediately and alerts the relevant teams.
03 DISCHARGE CONTROL
Smart pour control through an innovative algorithm
An advanced algorithm detects discharge automatically, bringing high accuracy and control to pour operations. The algorithm monitors drum movement in real time and identifies where the concrete was poured on a geographic basis.
If discharge takes place outside the operating zones defined in advance, the system steps in immediately, raises an audible and visual warning and notifies the control center automatically. That prevents the material losses caused by incorrect pours.
Rotation Direction Analysis
The drum's rotation direction is analyzed continuously to determine the moment of discharge automatically.
Position-Based Pour Detection
The geographic zone in which the concrete was poured is identified from position data and logged.
Out-of-Zone Alarm
If a pour starts outside the defined operating zone, an audible and visual alarm is raised and the control center is notified automatically.
04 DISPATCH OPTIMIZATION
Cost, time and mixers through route optimization
Concrete has a limited workable life from the moment it is batched, so a dispatch plan has to solve more than the shortest route: it has to match plant departures to the pour rate on site. The system weighs the plant's production schedule, the site's pour rate, mixer positions and live traffic data together, and assigns each mixer a trip order and a departure time.
The three things optimization manages are linked: on the cost side, distance, fuel and concrete returned because its workable life ran out; on the time side, the time spent waiting on site and the continuity of the pour; on the equipment side, how many trips the mixer and pump turn in a day. The same production schedule is completed with fewer mixers and an unbroken pour.
The departure, arrival, pour and return times logged for every trip become the input for the next plan, so the real cycle time between plant and site is established by measurement rather than estimate.
Dispatch to the Pour Rate
The site's hourly pour rate is measured and plant departures are spaced to match it, so no mixer queue forms outside the site.
Cycle Time Measurement
The plant–site–plant cycle is measured for every trip, so the plan is built on actual times rather than estimates.
Constrained Route Calculation
Loaded vehicle weight, road and bridge restrictions and live traffic data are all taken into account to determine a suitable route for the mixer.
Multi-Site Balancing
Mixer allocation across the sites fed by the same plant is balanced according to each site's pour schedule.
Same-Day Resequencing
If the pour stops, the order grows or a mixer goes out of service, the remaining trips are resequenced the same day.
Distance, fuel and returned concrete
Part of the cost of concrete is lost on the road: duplicate distance, a drum turning empty, and loads that come back from site because the workable life ran out.
- Total trip distance and fuel consumption fall
- Fewer returns caused by exceeding workable life
- Trip cost is reported per mixer and per site
Waiting time and pour continuity
When plant departures are spaced to the site's pour rate, the mixer does not queue and the pour does not stop waiting for a mixer.
- Average waiting time on site falls
- Fewer pour interruptions and less cold-joint risk
- Cycle time is measured and fed back into the next plan
Mixer and pump utilization
As waiting time falls, the same mixer turns more trips in a day, and the number of vehicles needed for the same production schedule drops.
- Trips per mixer per day increase
- Filled drum volume is measured per trip
- Mixer and pump numbers are planned to real demand
THE CONSTRAINTS THE OPTIMIZER TAKES INTO ACCOUNT
- Workable life: The maximum time between leaving the plant and pouring is defined as a constraint, so any sequence exceeding it never enters the plan.
- Site pour rate: How many cubic meters the site pours per hour is measured, and the dispatch interval is set from it.
- Plant production schedule: The schedules of sites fed by the same plant are assessed together, so production capacity is never exceeded.
- Vehicle weight and road restrictions: Roads, bridges and gradients a loaded mixer cannot pass are included in the route calculation.
- Geofence: Because the defined pour zones enter the plan, a point outside them is never added to the sequence by mistake.
- Driver hours: Trip duration, breaks and maximum driving time are all taken into account, keeping the plan compliant.
05 FLEET MANAGEMENT
Real-time fleet management:
Real-time fleet management:
everything under control
Integrating directly with your fleet management center through real-time data, it lets every operation be run from one platform.
Vehicle position, load status and operational data are updated continuously, so your fleet can be followed live on a digital map. Every process stays under control — from verifying mix quality to tracking pour performance, and from analysing operator behavior to transparency in the delivery process.
Incorrect or unauthorized pours are detected automatically, keeping response time to a minimum. Pour attempts outside the defined rules and geofences are picked up immediately and warnings are triggered, preventing material losses and extra costs before they occur.
Live Position Tracking
The GPS position of every vehicle is followed live on the map, keeping your fleet's status continuously under control.
Mix Quality Verification
Drum rotation data is logged and analyzed automatically on every delivery, giving continuity and consistency in concrete quality.
Automatic Alert System
Managers are alerted immediately to unauthorized pours or deviations, allowing a fast response.
Performance Reporting
Detailed per-operator and per-vehicle reports support efficiency analysis and make areas for improvement easy to spot.
06 PRODUCT FAMILY
Comprehensive safety solutions
Three core components for mixer and pump operations, working together on one platform.
Camera Recording Systems
High-resolution camera systems watch and record a 360-degree view around the vehicle.
Blind Spot Radar Systems
Advanced radar technology detects risks in the blind spots and sends the driver real-time warnings.
Drum Direction Automation System
Monitoring the rotation direction and speed of the mixer drum in real time safeguards the consistency and accuracy of mix quality.
07 RESULTS
Measurable operational benefits
The concrete gains delivered by the systems deployed in plant and field operations.
Fewer Incorrect Pours
Position-based discharge detection significantly reduces unauthorized pours.
Less Time Spent Checking
Automatic quality monitoring significantly reduces the need for manual checking.
Mix Consistency
Real-time drum monitoring delivers concrete of consistent quality.
Lower Accident Risk
Blind spot radars and camera systems reduce safety risks and bring accident rates down.
08 WHY CREATECH
Why choose Createch
Why choose Createch
solutions?
Home-grown engineering strength, sector experience and a way of working focused on measurable results.
Home-Grown R&D
Through our in-house R&D center we develop innovative, sustainable solutions built specifically for the concrete and cement sector.
Sector Expertise
With many years of experience in the concrete and cement sector, we analyze the operational needs of sector leaders at first hand.
Continuous Support
Our expert technical team provides fast, effective support to keep your operations running.
Measurable Results
The solutions are designed to deliver concrete efficiency gains and cost savings in operational processes.
09 CONTACT
Take your fleet into the future
Take your concrete and cement operations to the next level with Createch's innovative automation and safety solutions. Manage your operations more effectively through smart pour management, logistics optimization and cloud-based camera systems: optimize your costs while raising customer satisfaction.
Get in touch to learn more about our solutions and take a closer look at our systems. Our expert technical team is always ready to help you put together a solution package for your needs and identify the system that suits you best.